Cutter path generation for 2.5D milling by combining multiple different cutter path patterns

Cutter Path Generation For 2.5D Milling By Combining Multiple Different Cutter Path Patterns

Different cutter path patterns have been shown to be efficient for different types of pocket geometries. However, for certain types of complex pockets, no single type of pattern produces efficient cutter paths throughout the pocket. In this paper, different cutter path patterns are systematically analysed and several existing heuristics for selecting cutter path patterns are discussed. Based on...

Global optimization of tool path for five-axis flank milling with a conical cutter

In this paper, optimum positioning of the conical cutter for five-axis flank milling of slender surfaces is addressed from the perspective of approximating the tool envelope surface to the data points on the design surface following the minimum zone criterion recommended by ANSI and ISO standards for tolerance evaluation. Based on the observation that a conical surface can be treated as a canal...

Study of the effective cutter radius for end milling of free-form surfaces using a torus milling cutter

A Geometric Algorithm for Finding the Largest Milling Cutter

In this paper, we describe a new geometric algorithm to determine the largest feasible cutter size for 2-D milling operations to be performed using a single cutter. In particular: 1. We give a general definition of the problem as the task of covering a target region without interfering with an obstruction region. This definition encompasses the task of milling a general 2-D profile that include...

Finding the Maximal Cutter for 2-d Milling Operations

NC machining is being used to create increasingly complex shapes. These complex shapes are used in a variety of defense, aerospace, and automotive applications to (1) provide performance improvements, and (2) create high performance tooling (e.g., molds for injection molding). The importance of the machining process is increasing due to latest advances in high speed machining that allows machin...